Sunday, December 22, 2019

AL-80B Keying Interface

KV5R wrote a nice article (Amp Interface) on building a solid state keying / relay interface for use with Icom rigs, using an SPST-NO MOSFET switch. I also have an Icom rig and an Ameritron AL-80B.

The nice thing about this is it's super simple, much faster than a mechanical relay and is opto-isolated.

I had ordered some parts for another project a while back, part of which was to rebuild the keying interface so I could key two devices. That project got shelved, but today I decided to rebuild the interface as originally planned since I had the stuff to do it.

Version 1 (with the heat shrink removed):


I had this hanging out the back of the rig, that was ok.

Version 2:




Only the orange and grey wires are used from the Icoms pigtail, the rest are just tucked out of the way.

The solid state switch's control voltage is 3 to 10V, but work ok from 12V. With two of them I wired them series for use with the rigs accessory jack which supplies 12V when keyed. With this I can independently key two separate devices with a closing current of 3A at up-to 60V each.

Parts I used:
  • Project box is a "Zulkit Waterproof Plastic Project Box ABS IP65 Electronic Junction box Enclosure Black 3.94 x 2.68 x 1.97 inch (100X68X50mm) (Pack of 2)", from Amazon. I have found it quite difficult to find good project boxes.
  • DIN plug and pigtail came with my IC-7300, I simply cable tied once for strain relief and a second time looping it through two small holes I drilled to stop the cable from rotating. This secured it nicely since I didn't have anything better on hand.
  • Solid state relay is a Crydom DMO063, Mouser part # 558-DMO063. Can also be found on Amazon, and other places.
  • Barrier Terminal Blocks TERMINAL STRIP 6 LUG, Mouser part # 158-1006.
  • RCA Phono Jack, Mouser part # 490-RCJ-032.

Monday, December 16, 2019

Ameritron AL-80B AM Operation


Since I get into a bit of AM on 75 m, I had wondered about using my AL-80B for some extra Amplitude Modulation power :-)

While chatting on 75 m AM today I raised the question about using an AL-80B on AM. A couple of the ops in the round table we had going said they work great, in-fact one who later joined-in was using an AL-80B!

Setting up an AL-80B for AM use is pretty simple, the goal is 100W unmodulated carrier power on AM from the amp.
  • With the Icom IC-7300 set to 30% / 30W on RTTY mode, tuned the amp, this delivered about 400W output.
  • Switching to AM I reduced the drive power (to 20% in my case) to where I got 100W unmodulated carrier power from the amp, modulated voice peaks are around 300W PEP.

With this configuration I found that anode would start to show a dull cherry red color after a few minutes of transmitting which is perfect for the 3-500Z tube.

Signal reports from the group indicated going to 100W carrier power made a worth while improvement over the 25W carrier / 100W PEP from the IC-7300 on AM.

The AM operators in the Pacific North West are a friendly bunch, if you enjoy informal round table QSOs that can last a while, then this is the place (3.870, 3.877 and 3.885 MHz).

Wednesday, November 27, 2019

New Desk version 2

Earlier this year I got some IKEA for the shack, the setup was ok for ham radio use where I might spend an hour or two.

The company I work for offers the luxury of working from home up-to a couple days a week (perk of working in tech) which I've been doing more of recently. I was finding the ergonomics of my IKEA setup not great after 7 or 8 hours of use.

I needed something better. After some searching I came across Cymax Bush Business Furniture, yes it costs a bit more but the quality is good with a 10 year warranty. I got the Bush Business A-Series Left Corner Office Suite in Hansen Cherry, which is just two Series A 36W Desks and a Series A 48W Corner Desk.



Much better!

The Bush Business setup was just over $600 delivered, not cheap but the quality is there. Feels solid and can handle up-to 200 lb / 100 kg, ideal for those heavy vacuum tube amps. They shipped fast too, ordered Saturday delivered Wednesday morning, had it assembled and in-place by the end of the day.

Previous setup:



The three IKEA draw sets are now under the window just out of view on the right in the first pic, these made up most of the cost of the previous setup, the two IKEA table tops were $30 each at the time I got them so no big deal.

Saturday, November 16, 2019

A Better Off Center Fed Dipole?

20m 3D Far Field Plot - GAL-ANAI've always liked the OCFD, they're a simple multi band antenna for HF. One balun and some wire, and easy to tune gets you 5 or 6 bands.

However conventional OCFDs present a set of trade offs. 80m and 40m resonance is low, and 20m and 10m resonance is high placing the low SWR points at the band edges. This is due to the harmonic relationship of the bands and the detuning effect the proximity of the ground has at lower frequencies, lowering the resonant frequency.

One can't quite get away from needing an antenna tuner of some description. We can make do with the internal "touch up" tuners in most rigs. I want something that's nicely matched so I don't have to fuss with tuners, or load the AL-80B into a high SWR. Tuner or not high SWR is still present at the balun which can stress the core heating it up, heat is lost power.

One of the more well known solutions is ON4AA's "CL-OCFD" design which moves the resonance on 80m (and optionally adds 30m too). This one locates a capacitor at the electrical center of the antenna, which only affects 80m resonance moving it up into the band.

K5GP's "A broadband 80/160 meter dipole" is another example of using a center loading network.

A July 2020 article in CQ magazine Multiband Off-Center-Fed Dipoles for 160 and 80 Meters uses a 20% offset (improves 15m band coverage), two capacitors in the 160m version, the 80m version uses one in the center same as CL-OCFD.

Focusing on 80m, the CL-OCFD fixes 80m but doesn't solve the rest, 40m is still low and 20m and up are still high.

I have modeled two possible solutions - model files here.

The first solution I call FPL (Feed Point Loading), making the antenna longer to bring 10m and 20m down, and adding 175 pF series capacitance at the feed-point (e.g. insert it between the long leg and the balun terminal) to pull up the lower bands by tuning out the inductive reactance.

The cap has a greater effect lower in frequency where it's needed more, and a diminished effect on the upper bands. This moves the resonances into the phone segments of 80, 40, 20, 10m, and 12m as a bonus. Unfortunately 17m and 6m resonance is still low in the model, can't win 'em all!

Per the model:
  • 41.7m wire.
  • 33% offset.
  • 175pF cap at balun / feed point.
  • 16m / 55 ft height above ground.
  • 13 AWG, 0.5 mm PE insulated wire (The Wireman 531 material).
  • 150 ohm feedpoint, ok with 4:1 current balun.

Advantages of this approach 150 ohm feedpoint, even on the lower bands. This is achieved because the antenna being longer raises the impedance. Close enough for a 4:1 balun.

After a lot of searching, I managed to turn up a few references where a capacitor is placed at the balun:

The second solution uses a compensation coil.  I got the idea for this compensation coil from WA7ARK's End Fed Multi Band Antenna slides. By optimizing the antenna for 40m this shifts the upper bands further up and out of band. These can be corrected with a 1.7uH compensation coil placed in the end of the long leg, 6% in of the overall length. Getting this positioned right may result in some trial and error with out a good antenna analyzer. 80m resonance can optionally be moved by using ON4AA's OCFD-CL method of placing a capacitor in the electrical center.

Per the model:
  • 40.7m wire.
  • 34% offset.
  • 300pF cap in the center (optional to move 80m resonance).
  • 1.7uH compensation coil located in the end of long leg, 6% in overall total antenna length.
  • 13 AWG, 0.5 mm PE insulated wire (The Wireman 531 material).
  • 135 ohm feedpoint, use 2.5:1 current balun.

That's what the models say at least :-)

Balun Designs sell both 4:1 and 2.5:1 baluns designed for OCF antennas. I've bought several of their baluns over the years and they are very well made. However they can lack choking performance below 40m, adding a second CM choke below the balun is recommended.

The capacitor needs to be RF transmitting types or capable of handing the RF current passing through them. The cap should have a 1 to 5 Meg ohm 5 watt metal film resistor across it to protect it from static buildup.




Nov 2020, I finally got a compensation coil installed with mixed results which merits further experimentation..
  • 10m came down around 500kHz to 28.8, so still 400kHz too high. I tried less turns, more turns, moved it between 6 and 8ft from the end, couldn't get it to come down further.
  • 12m resonance below the band.
  • 17m resonance below the band.
  • 20m moved down about right, but SWR 1.5:1 across the band.
  • 40m is about right.
  • 80m resonance for some reason at my location has always been further up the band than expected and from previous experience with OCFDs.
I'm using my existing 4:1 current balun with this.

Oct 2021, Noticed SWR rising when running the amp on 40m (tuner off/bypassed). While troubleshooting I removed the LDG -RT-600 remote tuner I had inline about 60ft from feed-point. Put the analyzer on the antenna again, and found the resonances and low SWR points on 40, 20 and 10m had moved a lot! Long story short the RT-600 must have an impedance bump inside it? Which was why I didn't get the expected results from the compensation coil. Now it should be fairly easy to get the coil to do the trick.

However I decided I want agility across all ten bands from 160 - 10m, and be able to run the amp when needed. After research, the solution I have settled on is a 130 ft doublet fed with 600 ohm open line into a new 1 kW remote ATU via 1:1 balun. More about that at Doublet / T Antenna.

The OCFD has been retired, we had a good run, it is a nice simple antenna where the most expensive part is a good 4:1 current balun, the rest is wire and coax, gets you on several bands easily.



An analysis of the original Windom - Notes of Mr. Windom's "Ethereal Adornments" (by L.B. Cebik, W4RNL). An interesting read since what we might call modern coax fed OCFD and the more recent EFHW designs using 49:1 transformers evolved from the Windom.

I also found the original Windom QST article from September 1929 in the ARRL QST archives online, another interesting read.



Models are good starting point, and a way to investigate and better understand antenna systems. These tools can also help guide us to and validate the final result, if a good correlation is observed in the real world then we can have confidence the patterns and other information are accurate.

The models I have created and made available may contain errors, or overlook something someone more experienced can see.

Thursday, October 17, 2019

WSPR - Turning off MW Band Attenuation for 630m

About three weeks ago I decided to turn off the MW band attenuation (MF Band ATT) in the Icom IC-7300 - this is a sub menu option in the settings that is on by default (Menu > Set > Function > MF Band ATT), this adds 16 dB attenuation per the manual. Wow what a difference! I started spotting stations much further away from Australia, Hawaii, Alaska, midwest to the east coast.

I've been spotting these stations semi-individually on and off, finally got a good selection of them in one night:
  • VK4YB - Roger's 630m antenna is something else.
  • K9FD - on a former AM broadcast site with radials intact on an Island, dream location!
  • K3MF
  • K5DNL - holds the distance record for a QSO on 630m with VK4YB!
  • KL7L


The antenna I'm using on receive is the ZS6BKW with no additional matching, just an HF 1:1 current choke at the bottom of the ladder line, remote ATU (bypassed) then 10ft coax drop to ground where it runs around to the other side of the house. The other RX settings I configure when running WSPR with the IC-7300 are NB and NR off, notch filter off, AGC fast set to 0.3 seconds.

Since turning off the MW band attenuation, I would start spotting the closer stations in California as soon as it got dark through until sunrise like clockwork. First I thought it was propagation changing with the D layer absorption which quickly disappears at sunset and quickly returns at sunrise.

Turns out it's more than the D layer at work, there are several strong AM broadcast stations in my area, during the daytime they are very strong and overload the receiver in the IC-7300. At night these stations lower output power and/or change their antenna pattern, this reduces signal levels at my location to a level where the receiver can cope.


Screen capture of the strong signal on 850 kHz during daytime, S meter maxed out at +60dB. There are several more at +40 to +50dB.


630m band WSPR frequency during daytime, the S meter hovers around S9 +15dB. Band scope shows the "mess" these strong AM broadcast stations create in the receiver.


630m band WSPR frequency at night, the S meter hovers around S1 when AM broadcast stations reduce power and/or switch their antenna patterns.

Note: The time displayed on the IC-7300 clock top right is UTC.


Update 04 Dec 2019:

Since switching back to using an OCFD a few days ago, I no longer have the receiver overloading issue during the day on 630m. It seems to have knocked back the signal levels from the AM broadcast stations enough but with out appearing to adversely affect the WSPR receive performance.